Research Article

Application of FMEA in an Automatic Component Insertion Equipment in an Electronic Industry

Douglas da Silva Marques
Federal University of Amazonas, Brazil
João Gabriel Marinho Maciel
Federal University of Amazonas, Brazil
Marcelo Albuquerque de Oliveira
Federal University of Amazonas, Brazil
* Corresponding author
Gabriela de Mattos Veroneze
Federal University of Amazonas, Brazil
Dércio Luiz Reis
Federal University of Amazonas, Brazil
Joaquim Maciel da Costa Craveiro
Federal University of Amazonas, Brazil
DOI icon 10.24018/ejbmr.2021.6.6.1102

Read Counter
752

Downloads
527

Citations

Share

Article Sidebar

Submitted 2021-09-11
Published 2021-12-02

Read counter = 752 times

Table of Contents

Article Main Content

One of the consequences of globalization was an increase in the response between companies. In this way, companies increasingly seek continuous improvement using various mechanisms and tools aimed at improving their processes, products, and services, thus making them more competitive. In this scenario, FMEA stands out as a unique tool for detecting and reducing failures in products and processes in order to improve their confidence. This article is the result of the study of the application of the FMEA in an equipment to the production process of insertion of components. For this, action research was carried out, where equipment failure data was collected. As a result, a 5W2H action plan was prepared with the support of a GUT matrix to apply the recommended improvements in the FMEA.

Keywords: Continuous Improvement, Failure, FMEA

References

  1. Al-hammad, S. Assaf, & M. Al-Shihah. (1997) The effect of faulty design on building maintenance. Journal of Quality in Maintenance Engineering, 3(1), 29–39.
     Google Scholar
  2. Batista, S.; Oliveira, M. A., Reis, D.; Veroneze, G.; Maciel, R. (2019). Application of FMEA for improvement in the manufacturing process of mobile phones in a factory of the Industrial Pole of Manaus. International Journal for Quality Research, 13(4), 1021–1036. https://doi.org/10.24874/IJQR13.04-18.
     Google Scholar
  3. Chhim, P., Chinnam, R. B., and Sadawi, N. (2019) Product design and manufacturing process-based ontology for manufacturing knowledge reuse. J. Intell. Manuf., 30(2), 905–916.
     Google Scholar
  4. Estorilio, C., & Posso, R. K. (2010). The reduction of irregularities in the use of “process FMEA”. International Journal of Quality and Reliability Management, 27(6), 721-733.
     Google Scholar
  5. https://doi.org/10.1108/02656711011054579.
     Google Scholar
  6. Horira F. (2020) Trabalho de FMEA.http://fge.if.usp.br/~fhorita/FMEA.htm.
     Google Scholar
  7. Irajpour, A., Fallahian-Najafabadi, A., Mahbod, M. A., and M. Karimi. (2014) A framework to determine the effectiveness of maintenance strategies lean thinking approach. Math. Probl. Eng., vol. 2014.
     Google Scholar
  8. Meng, J. W. J. (2011) Total Productive Maintenance in Manufacturing Industry in Malaysia. (Doctoral dissertation, Universiti Teknologi Malaysia).
     Google Scholar
  9. Murthy, D. N. P., Atrens, A., and Eccleston, J. A. (2002) Strategic maintenance management. J. Qual. Maint. Eng., 8(4), 287–305.
     Google Scholar
  10. Napoleão, B. (2018) “5W2H.” Ferramentas da Qualidade. https://ferramentasdaqualidade.org/5w2h/.
     Google Scholar
  11. Niu, G., Yang, B. S., and Pecht, M. (2010) Development of an optimized condition-based maintenance system by data fusion and reliability-centered maintenance. Reliab. Eng. Syst. Saf., 95(7), 786–796.
     Google Scholar
  12. Oliveira, M. A., Lopes, I. (2019) Evaluation and improvement of maintenance management performance using a maturity model”. Int. J. Product. Perform. Manag., 69(3), 559–581.
     Google Scholar
  13. Oliveira, M. A., Lopes, I. S., and Figueiredo, D. L. (2012) Maintenance Management Based on Organization Maturity Level. Proceedings of the International Conference on Industrial Engineering and Operations Management, pp. 1–10.
     Google Scholar
  14. Oliveira, M. A., Lopes, I. S., and Figueiredo, D. L. (2014) Survey on maintenance area of companies of the manaus industrial pole. Transactions on Engineering Technologies: World Congress on Engineering and Computer Science, pp. 501–514, 2015.
     Google Scholar
  15. Palady, P. (2004) FMEA: Análise dos Modos de Falha e Efeitos: prevendo e prevenindo problemas antes que ocorram. Imam, ISBN: 9788589824316, 269 p.
     Google Scholar
  16. Periard, G. (2011) Matriz GUT: Guia Completo. Sobre Administração. http://www.sobreadministracao.com/matriz-gut-guia-completo/.
     Google Scholar
  17. Puente, J., Pino, R., Priore, P., and De La Fuente, D. (2002) A decision support system for applying failure mode and effects analysis. Int. J. Qual. Reliab. Manag.
     Google Scholar
  18. Pun, K., Chhin, K., Chow, M., and Lau, H. C. W. (2002) An effectiveness-centred approach to maintenance management: A case study. J. Qual. Maint. Eng., vol. 8, no. 4, pp. 346–368.
     Google Scholar
  19. Rausand, M., and Øien, K. (1996) The basic concepts of failure analysis. Reliab. Eng. Syst. Saf., 53(1), 73–83.
     Google Scholar
  20. Shafiee, M. (2015) Maintenance strategy selection problem: An MCDM overview. J. Qual. Maint. Eng., 21(4), 378–402.
     Google Scholar
  21. Stamatis, D. H. (1995) Failure mode and effect analysis: FMEA from theory to execution. ASQ Quality Press; 2nd Edition, ISBN-13: 978-0873893008, 494 p.
     Google Scholar
  22. Teles, J. (2017) FMEA: O que é e como fazer. https://engeteles.com.br/fmea-o-que-e-como-fazer.
     Google Scholar
  23. Tian, J. J., Sun, N., Song, L., Yang, Z. F., Zeng, H. J., and Fei, F. (2018) Research on Failure Modes of Defective Gasoline Engine Products Based on Pareto Diagram. International Conference on Civil and Hydraulic Engineering, 189(6), 18.
     Google Scholar