Using The Kepner-Tregoe and Analytical Hierarchy Process for Strategic Project Execution to RDMP RU V Balikpapan Project
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PT. PERTAMINA (Persero) has initiated Refinery Development Master Plan (RDMP), which was pioneered by RDMP Refinery Unit V Balikpapan. Through RDMP RU V Balikpapan, PERTAMINA RU V Balikpapan aims to increase the capacity of 100,000 BOPD to the existing Refinery Unit V Balikpapan, increasing Refinery Product (Fuel & Petrochemical) such as an increase in diesel fuel of 30,000 BOPD and new propylene product of 230,000 tons per year, increasing the quality of fuel product from Euro II to Euro V standard, increasing the Nelson Complexity Index (NCI) from 3, 7 to 8, 0 by additional conversion unit to product much more higher yield value product from 75% to 96%, increasing the flexibility on Crude Processing which having higher sulfur contamination. The total project cost is estimated at around USD 6.5 Billion, which is funded by PT. PERTAMINA (Persero) and project financing through lenders. The Contract for RDMP RU V Balikpapan Project was signed on December 10th, 2018. The Kickoff Meeting has established an effective date of February 28th, 2019, with a duration of 53 months. Until October 25th, 2022, the overall project has achieved 61.99% (actual) vs. 95.81%. The project has suffered mainly because of the COVID-19 pandemic, which has affected the progress of the project. So, the author would like to approach the mitigation plan in terms of finding a solution to the project delay that has to be accelerated from various sectors based on the root cause analysis by using a theoretical approach through two methods, which are Kepner-Tregoe Problem Analysis and Fault Tree Analysis. At the end of the thesis, based on the available alternative business solution items for each root cause factor, the author establishes an implementation as one of the objectives of this thesis that is deemed as a strategy and plan from the best-selected solution through The Analytic Hierarchy Process (AHP) to accelerate the project completion and also to achieve economical margin value including all parameter and variables as it has been defined as per investment decision.
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Introduction
In order to realize national energy security and, ensure the availability of national fuel oil & reduce dependence on imported fuel oil (BBM), which was recorded in 2015 as 323,331 (thousand Barrel Oil Equivalent (BOE) as per data in Table I from Handbook of Energy & Economic Statistics of Indonesia 2021, where the Refinery Production for Total Fuel in 2015 is 329,536 (thousand Barrel Oil Equivalent (BOE) as shown in Table II.
Year | Biomass | Coal1) | Natural gas | Fuel | Biogasoil2) | Biogasoil2) | Biogas | Briquette | LPG | Electricity | Total | |
---|---|---|---|---|---|---|---|---|---|---|---|---|
Gasoil | Biodiesel | Blending product | ||||||||||
2011 | 105241 | 144502 | 94190 | 334727 | 43476 | 2329 | 45804 | n.a | 121 | 37060 | 97998 | 859645 |
2012 | 99238 | 123022 | 97512 | 389030 | 54888 | 4340 | 59227 | n.a | 130 | 42883 | 106656 | 917699 |
2013 | 95286 | 42729 | 98546 | 378049 | 60226 | 6798 | 67025 | n.a | 130 | 47801 | 114962 | 844527 |
2014 | 92748 | 55064 | 97417 | 363713 | 60901 | 11967 | 72868 | n.a | 58 | 51942 | 121743 | 855552 |
2015 | 84643 | 70228 | 95354 | 323331 | 85895 | 5939 | 91834 | 120 | 50 | 54361 | 124344 | 844266 |
2016 | 79704 | 63504 | 77434 | 329094 | 59244 | 19516 | 78760 | 145 | 107 | 56626 | 132411 | 817784 |
2017 | 74723 | 58800 | 89029 | 331454 | 77200 | 16682 | 93882 | 157 | 107 | 61299 | 136781 | 846232 |
20183) | 67522 | 100506 | 95587 | 320730 | 105949 | 24327 | 130276 | 163 | 36 | 64471 | 154052 | 933342 |
20193) | 61784 | 167412 | 94622 | 261971 | 150395 | 41494 | 191889 | 167 | 28 | 66198 | 160621 | 1004693 |
20203) | 65209 | 113416 | 97476 | 222339 | 124806 | 54494 | 179300 | 177 | 188 | 68372 | 159121 | 905597 |
2021 | 60392 | 87820 | 89557 | 235941 | 133767 | 60292 | 194059 | 180 | 0 | 72921 | 168375 | 909245 |
Year | Secondary fuel | Non fuel | Lubricant | LPG | HOMC | Total production | |||
---|---|---|---|---|---|---|---|---|---|
Naptha | LOMC | LSWR | Total | ||||||
2011 | 28613 | 0 | 24021 | 52634 | 25768 | 3065 | 9143 | 11908 | 342823 |
2012 | 23180 | 0 | 26308 | 49488 | 18999 | 2988 | 7288 | 10405 | 328115 |
2013 | 23793 | 0 | 23743 | 47536 | 21726 | 2697 | 6635 | 6564 | 322664 |
2014 | 21985 | 243 | 26946 | 49174 | 30460 | 2529 | 6362 | 8544 | 342577 |
2015 | 13089 | 3131 | 24713 | 40933 | 27175 | 0 | 8084 | 4498 | 329536 |
2016 | 13641 | 107 | 24798 | 38546 | 15770 | 2019 | 10297 | 6904 | 340289 |
2017 | 18165 | 1223 | 26565 | 45953 | 22470 | 2457 | 10062 | 8254 | 356755 |
2018 | 19334 | 349 | 22815 | 42498 | 22656 | 2787 | 10289 | 6763 | 365576 |
2019 | 18782 | 0 | 26162 | 44944 | 23093 | 2332 | 9936 | 6269 | 366779 |
2020 | 16006 | 0 | 21497 | 37504 | 27032 | 2339 | 10183 | 6311 | 334844 |
2021 | 231 | 0 | 4905 | 5137 | 23666 | 2160 | 10145 | 79 | 296235 |
On December 22nd, 2015, The President of the Republic of Indonesia established President Decree No. 146 in 2015 regarding the implementation of oil refinery development in the country. The president’s decree has assigned PT. PERTAMINA (Persero) is a National Oil State Owned Company with the government for the construction of oil refineries which PERTAMINA (Persero) acts as PJK (Penanggung Jawab Kegiatan) (CDI-EMR, 2021). Table I shows the final energy consumption by type and Table II shows the refinery production by type.
The current condition of an oil refinery in Indonesia (Ministry of Energy and Mineral Resources Republic of Indonesia, 2021) as shown in Table III.
Refinery | Refinery capacity |
---|---|
Tri Wahana Universal (TWU) | 6.00 |
Dumai | 127.00 |
Sungai Pakning | 50.00 |
Musi | 127.30 |
Cilacap | 348.00 |
Balikpapan | 260.00 |
Balongan | 125.00 |
Cepu | 3.80 |
Kasim | 10.00 |
Tuban (TPPI) | 100.00 |
Total | 1157.10 |
As the pilot project for this assignment, PT. PERTAMINA (Persero) has initiated the Refinery Development Master Plan (RDMP), which was pioneered by RDMP RUV Balikpapan. PERTAMINA Refinery Unit V (RU V), located in Balikpapan City, East Kalimantan, having an existing capacity of around 260,000 BOPD (Barrel Oil Per Day), which has been divided into Primary Process (Crude Distillation Unit & High Vacuum Unit) and Secondary Process (Hydro Catalytic Cracking Unit) including other Process Units such as Platforming Hydrogen Manufacturing Unit, Treating Unit, Oil Movement, Offsites & Jetty, and so on. The overview of the Refinery Development Master Plan RU V Balikpapan is shown in Fig. 1.
The Contract for RDMP RU V Balikpapan Project was awarded to the Consortium of SK E&C-Hyundai Engineering-PT. Rekayasa Industri–PT. PP (Persero). The Contract was signed on December 10th, 2018. The Kickoff Meeting has established effective date from February 28th, 2019, with the duration 53 months. The total Capital Expenditure (CapEx) investment is estimated at around USD 6.5 billion, which was started with the funding from PT. PERTAMINA (Persero). The scheme for project funding has been considered to go through a Project Financing mechanism, with the projection for the funding expected to be around USD 3.1 billion. To execute RDMP RU V Balikpapan Project, PT. PERTAMINA (Persero) has established an affiliate company named PT. Kilang Pertamina Balikpapan as Special Purpose Vehicle (SPV). Therefore, PT. Kilang Pertamina Balikpapan is set to run and afford the Project Financing for earning a loan of around USD 3.1 billion from the lender to completely cover the Capital Expenditure Investment requirement.
In the meantime, the RDMP RU V Balikpapan project execution, the project has been facing many challenges in delivering the project successfully. Not only the EPC Work but also affording the project financing to earn the loan from the lender. The EPC Works was facing the COVID-19 pandemic, which was spreading and suffering globally in almost the entire world. With various challenges which have been faced, RDMP RU V Balikpapan Project was insisted to be able to identify the issues and define root cause analysis comprehensively and then resolve those issues and problems with available alternative business solution items. Those alternatives will result in an implementation plan to be realized into a strategy and plan from the best-selected solution.
Business Issue
Symptoms and Gaps
The current project phase of EPC Work is under construction phase. For EPC ISBL OSBL RDMP RU V Balikpapan Project, if it is counted from February 2019 until October 20th, 2022, as shown in Fig. 2, then the project has entered M-44 (ED + 44 Months) where the progress is around −33.82% (delayed comparison between Actual Progress vs. Plan Baseline), or the comparison progress is around −16.68% (delayed comparison between Actual Progress vs. Plan Reforecast). The update progress for EPC ISBL OSBL RDMP RU V Balikpapan Project is shown in Fig. 2.
As identified, those delays are affected by various sectors, such as:
- Engineering Progress Delay;
- Material Procurement Delay;
- Pre-Construction Preparation which covering man-power loading, sub-contractor management, heavy equipment & tools for construction, and so on;
- Construction Progress Delay.
Those above preliminary root causes have been influenced mainly due to Covid-19 Pandemic and also Negative Cash Flow from Main Contractor.
Business Situation Analysis
For the conditional of project terms, which have been declared and agreed during the Project Kick Off Meeting as seen in Table IV.
Project name | EPC ISBL OSBL RDMP RU V Balikpapan project |
Site location | Balikpapan, East kalimantan |
Company | PT. PERTAMINA (Persero) |
Contract type | Lump sum Turnkey |
Scope of work | Engineering, Procurement, Construction and commisioning (EPCC) |
Contract | Effective date: 28th February 2019 |
period | Mechanical completion: ED + 48 months |
Operational acceptance: ED + 53 Months | |
Contract price | Approx. USD 3.97 billion (Multi currencies in USD/IDR) |
Payment | Milestone payment: 40% |
condition | Progress payment: 60% |
Provisional sum: Reimbursable (note) | |
Warranty period | 12 months after operational acceptance (Max. 24 months) |
In October 2022, due to impact especially Covid-19 pandemic that affecting to the delay progress of the project then CONTRACTOR has been suffering to the financial condition Meanwhile, based on payment mechanism above then CONTRACTOR also are not able to earn payment terms since the conditional has not been met by CONTRACTOR.
In PERTAMINA side, through PT. Kilang Pertamina Balikpapan also has not successfully earned the funding from project financing while the process still undergoing to approached multiple lenders with all conditional and terms requested by each lender. PT. Kilang Pertamina Balikpapan has interest to resolve this progress delay due to delaying project then it means delaying the operational of New Refinery Unit RDMP RU V Balikpapan. At the same time, the evaluation to the investment decision based on some variables/parameters such as IRR, Hurdle Rate, NPV, and so on need to be put into concern for any contingency shall not be failed.
From point of view Stakeholder Analysis as shown in Fig. 3, EPC ISBL OSBL RDMP RU V Balikpapan having some stakeholder as following: Government (Ministry of State Owner Enterprises, Ministry of Energy and Mineral Resources (ESDM), and all Indonesians Parliaments National/Indonesians Citizens Board of Commissioners (Holding & Sub-Holding) Board of Directors (Holding & Sub-Holding) Sponsor (Lender, Holding) Project Manager
Based on the stakeholder analysis above, it is concluded that the sponsor and government shall be managed closely, while the Board of Commissioners and Board of Directors shall be kept satisfied.
With reference to Overall Progress EPC ISBL OSBL RDMP RU V Balikpapan cut off October, 20th 2022, both Integrated Timeline RDMP RU V Balikpapan Project and Overall Progress S-Curve EPC ISBL OSBL RDMP RU V Balikpapan Project which are regularly updated in each week and each month then it can be inferred that EPC ISBL OSBL RDMP RU V Balikpapan Project is under delayed progress as per current EPC Works ongoing execution process including there is financial condition issues both in PT. Kilang Pertamina Balikpapan, as OWNER, has not earned the project financing and is in Joint Operation SHRP (SKEC, Hyundai Engineering, PT). Rekayasa Industri, and PT. PP (Persero). EPC ISBL OSBL RDMP RU V Balikpapan Project requires prompt recovery of the project and financial situation to overcome all issues; thus, the project can be accelerated back on track as targeted.
From the problems that have been explained in the business issue, especially problem identification, in the EPC ISBL OSBL RDMP RU V Balikpapan project, it is understood that there was a delay in the EPC Works execution process, so the authors set some research questions, which are:
- What are the main and critical factors that actively contribute to the delay in progress?
- What are the alternative solutions to resolve the project delay?
- What strategic planning and decisions shall the top management take in this project delay condition?
Conceptual Framework
Referring to Fig. 2, overall project progress EPC ISBL OSBL RDMP RU V Balikpapan has quite significant delay progress in percentage (−16.68%) and as it has been described in Business Situation Analysis in section 2.2 that has been undergone in the current EPC Works execution process which could be the main factor in determining the continuation of the project and can cause a larger delay in contribution if improper management and problem-solving in the days ahead. Several potential problem items will be evaluated using a number of tools to determine the main root cause of the delayed progress issue.
The conceptual framework approach used for this research is shown in Fig. 4. The author will identify starting from items that contribute to the progress delay, using the tool to determine the main item that has the largest percentage and parallel collect data from site activity for alignment data and facts. In the end, mitigation measures and strategies are taken to improve the delayed progress that occurred in the Balikpapan RDMP project, and best practices are looked for as lessons learned to be implemented in Project PT. PERTAMINA in the future.
Based on the conceptual framework above, the author would like to connect and emphasize that the process started with analyzing the data, root cause analysis, and continued to solution and mitigation using a theoretical foundation, which are SWOT analysis, Kepner-Tregoe Problem Analysis, Fault Tree Analysis, and Analytical Hierarchy Process (AHP).
Methodology
Research Design
This research employs a mixed-methods approach, which integrates both qualitative and quantitative methods. A mixed-methods approach provides comprehensive and widely descriptive thinking, considering validity, reliability & ethical considerations (John & Creswell, 2017).
The qualitative aspect involves conducting interviews and focus group discussions with three main areas as sources of information from expertise on the Construction Aspect, Financial & Funding Aspect, and System Completion (Simultaneous Operation). This interview and FGD will deliver widely understanding picture related to the research subject in terms of balancing project financing and strategic project execution for Megaproject.
The quantitative approaches will use the Analytical Hierarchy Process (AHP) method to rank the identified improvement areas in terms of importance. AHP is a structured technique used to solve complex decision-making problems by breaking them down into a hierarchical structure and evaluating the criteria and alternatives in a pairwise comparison manner (Saaty, 2008).
The sequence of research will be approached into five stages, as shown in Fig. 5.
Data Collection Method
The method of data collection will be approached to satisfy the research comprehensively and will be elaborated on both primary sources and secondary sources.
The Primary Sources will play key roles in the data collection which could be obtained through methods below:
Interview
Interviews will be conducted in semi-structured interviews with the key persons in three main areas, which are Construction Expert, Financial Team (Project Financing), and System Completion (Simultaneous Operation Department).
Focus Group Discussion
Focus Group Discussion will be used in terms of defining Cashflow Improvement, Construction Improvement, also Commissioning & Start Up Improvement from three Main Expertise Areas. Those improvement alternative solutions will be approaches based on appraisal values from the expertise, with the pairwise comparison method also enhanced in the research.
Observation
Conducting observation is a substantial research framework in terms of obtaining actual data from the project site to measure the variable from both qualitative and quantitative with the association relationship with the objective improvement which will be approached in this research.
Particular approaches are identified using the marked-up data collection method (Fig. 6).
The secondary sources will complete the data collection through documents which are taken from:
- Government Assistance
- Earlier Research
- Company Histories on Refinery Megaproject
Data Analysis Method
The research will be analyzed by using Kepner-Tregoe (KT) Problem Analysis to define Problem Analysis, Situation Analysis, and Decision Analysis, which will be further evaluated also to define the problem through Fault Tree Analysis as reinstatement root cause analysis to the business issue/problem.
For the AHP, the priorities will be determined by pairwise comparisons, which will be processed using an AHP software tool. The consistency ratio (CR) will be calculated to ensure the consistency of the judgments. A consistency ratio of less than 0.1 is generally considered acceptable (Ishizaka & Labib, 2009). This mixed-methods approach will provide a robust methodology for assessing and prioritizing enhancements for finding out the best alternative solutions to expedite delayed progress and project funding and finance necessity.
Business Issue Exploration and Results
PT. PERTAMINA (Persero) through PT. Kilang PERTAMINA Internasional has established PT. Kilang Pertamina Balikpapan as Special Purpose Vehicle (SPV) to be responsible for the execution of RDMP RU V Balikpapan Project with reference to the EPC ISBL OSBL RDMP RU V Balikpapan Contract, which the contract novation from PT. PERTAMINA (Persero) to PT. Kilang Pertamina Balikpapan will directly own the new asset unit and further will be assigned to operate Refinery Unit V Balikpapan for a whole existing and new unit. For the operating services, which have been run by PT. Kilang Pertamina Balikpapan then PT. Kilang PERTAMINA Internasional will pay the cost and compensation through Tolling and Operation & Maintenance (O&M) fee. Fig. 7 presents the business scheme by PT. Kilang PERTAMINA Internasional.
Project Funding
Project Funding is the way PT. PERTAMINA (Persero), especially PT. Kilang Pertamina Balikpapan to provide funding or financial support for Refinery Development Master Plan (RDMP) RU V Balikpapan Project. There are several options for project funding scheme which comprise: Corporate Loan: The definition is a kind of loan which is given to a company and not given to a government organization or an individual person. A company is able to issue a corporate bond or obtain money from a bank through a corporate loan. Global Bonds: A Global Bonds is an investment in debt which is issued by a foreign entity. For example, US based Global Bond might fund to invest in Australia Government Bonds, Chinese Corporate Bonds and other government and corporate bonds which is issued in foreign countries. Commonly, Global Bonds are deemed as Eurobonds, but Global Bonds can also be traded and issued in the country whose currency is used to value the bond. Project Financing: The definition is the long-term financing of infrastructure and industrial projects where the RDMP RU V Balikpapan project to fund the Refinery & Petrochemical industry based upon the projected cash flows of the project rather than the balance sheets of its sponsor.
Fig. 8 shows the Project Financing Structure Scheme for RDMP RU V Balikpapan Project.
Between Lender and PT. Kilang Pertamina Balikpapan, the drawdown for the financing is facilitated for its reimbursement through the Trustee Borrowing Scheme (TBS). The TBS will take part as the facilitator entity, which is appointed to manage assets on behalf of the lenders. TBS will play a crucial role in a trust or sponsorship agreement between Lenders and PT. Kilang Pertamina Balikpapan, which is legally arranged and allows The TBS to hold and manage assets for lenders’ protection as per the sponsorship agreement.
In the middle between the lender and PT. Kilang Pertamina Balikpapan, there is a Facility Agent who is interfacing and facilitating some queries from the lenders. There are two Facility Agent as following: HSBC HK: As the Agent for Korean ECA and its Global Facility HSBC London: As the Agent for SACE (Italy).
Meanwhile, the Trustee Borrowing Scheme is appointed to Trustee HSBC New York. To execute the project financing, there are three parts of agreements that shall be fulfilled, which are the support agreement, project agreement, and financing agreement based on the Project Financing RDMP Balikpapan Document Scheme, as shown in Fig. 9.
SWOT Analysis
Based on an analysis of the company’s internal and external environment, Table V shows the SWOT analysis results of the Refinery & Petrochemical Businesses in Indonesia.
Strength | Weakness |
---|---|
Existing RU V has been operating with complete facilities and infrastructures which is integrated from upstream to downstream for oil and gas industry.The financial condition is still supported by Holding PT. PERTAMINA (Persero) at minimum 50%.PT. PERTAMINA has a strong brand image both nationally and internationally.Existing RU-V has a monopoly on the production of several fuel and non-fuel products for eastern Indonesia region, both for retail customers and corporate customers. | Existing RU V produces an excess of LSWR (Low Sulphur Waxy Residue) which is low valuable intermediate product of around 1200 MB/month.Limitation to produce fuel with quality standard Euro 2 which has a relatively high sulfur content.Refinery Unit which having mainly Crude Storage Tanks and Product Storage Tanks are only sufficient to accommodate the existing production capacity, hence, to increase the capacity of the existing refinery it is necessary to increase the number of storage tanks.Most Process Units of the Existing RU V have been operating with old technology so that the complexity is lower than international competitors and consequently the conversion rate is also low. This causes the profit of RU V is not optimal. The quality product is Euro 2 standard (high emission). |
Opportunities | Threats |
At this current condition, Indonesia is the largest fuel importer in Asia, 40% imported Fuel Products (BBM) & 40% imported Petrochemical products. Meanwhile for fuel demand and Petrochemical products in Indonesia continues to increase, and the production capacity of the existing PERTAMINA refinery is still insufficient. so, there is a market opportunity that can be utilized by Existing RU V.The market share of Fuel Products (BBM) in Indonesia is controlled by PERTAMINA. The community and industry still depend on PERTAMINA to buy fuel products due to competitive prices and large volumes. Through Law No. 8 of 1971, the government regulates the role of PERTAMINA to produce and process oil and gas from oil fields as well as to provide fuel and gas needs in Indonesia.PERTAMINA was given the mandate by the Government to manage and to cultivate the energy for national energy resilient by carrying out National Strategic Projects in the form of New Grass Root Refinery (NGRR) and Existing Refinery Development (RDMP). The supporting regulations are Presidential Regulation No. 146 of 2015, Presidential Regulation No. 56 of 2018, Ministry of Energy and Mineral Resources Decree No. 1001 2016. Other Government supports are various benefits and legal basis & privileges such as relevant regulations, Expedited Licensing, Tax Incentives.Sour crude (high %S) has a lower price than sweet crude (low %S). By processing 100% imported sour crude, it will increase the profitability of the Existing RU V.PT. Kilang Pertamina Balikpapan will be able to generate profit since the tolling and O&M Fees have been established for the business scheme between PT. Kilang Pertamina Internasional and PT. Kilang Pertamina Balikpapan. | Crude Supply (feedstock); Domestic crude production (upstream) will fall 40% in the next 10 years. Most of the crude (imported & domestic) will be sour crude (high %S), while the RU V existing refinery is designed to process sweet crude (low %S). As a result, the Existing RU V cannot cultivate the process of sour crude (high %S) with high volume. The Existing RU V margin will continue to decline if it only relies on sweet crude because sweet crude is rare and expensive.Crude prices are very dynamic and change easily according to the global & geopolitics situation.The government instruct PERTAMINA to produce Fuel Oil Products (BBM) with a minimum standard of Euro 4 (more environmentally friendly) meanwhile, current existing RU-V can only produce fuel with quality standard Euro 2 (relatively high sulfur content). If it is not complied with regulation, PERTAMINA might have consequences from the Government.Upgrading the existing RU V will require large investment funds so that it has the potential to disrupt PERTAMINA’s finances if it only relies on financial sources from PERTAMINA.Fuel Product (BBM) has been becoming livelihood of many Indonesians, thus the establishment of the selling price of BBM products is determined by the Government. |
Kepner Tregoe Problem Analysis
In this research, the Kepner-Tregoe Problem Analy- sis method is used without taking “situation analysis” into account considering the business issue as described as problems which are faced by PT. Kilang Pertamina Balikpapan are true and apparent as written in the “Business Issue” chapter, The business issue related to project delay which is comparison between Actual Progress vs. Plan Baseline. By using Kepner-Tregoe Problem Analysis, possible causes that contribute to delayed progress of RDMP RU V Balikpapan Project are:
- Pandemic Covid-19
- Inadequate Sub-Cont. Plan & Scheduling
- Lack of Competence and Experience to handle project issues both technical & non-technical
- Parallel Project, especially delay on the predecessor of Early Works Project
- Financial Condition of CONTRACTOR
And the most possible causes are:
- Pandemic Covid-19
- Parallel Project, especially delay on the predecessor of Early Works Project
- Financial Condition of CONTRACTOR
Fault Tree Analysis
The results of the root cause analysis from the Fault Tree Analysis will complete each other with the results from the Kepner-Tregoe Problem Analysis. Detail of Fault Tree Analysis (FTA) can be seen in Fig. 10. The methods through brain storming to determine several possible causes from Board of Management and Technical Experts such as ice Presidents and Managers as Subject Matter Expert (SMEs), who have comprehensive knowledge and extensive experience, with the capabilities and management view including authorization for running the project in creating Fault Tree Analysis. There are seven Subject Matter Experts as shown in Table VI that were involved in determining root cause analysis in RDMP RU V Balikpapan Project related to delayed progress, which is currently occurring.
No. | Subject matter expert (SMEs) | Division | Job description |
---|---|---|---|
1. | VP construction Balikpapan | Construction | Responsible to direct and coordinate for construction Balikpapan and keeping the progress not be delayed |
2. | Manager construction OSBL | Construction | Responsible to manage construction activity and its progress in OSBL area |
3. | Act. manager construction ISBL area-1 | Construction | Responsible to manage construction activity and its progress in ISBL area |
4. | VP system completion | System completion | Responsible to direct and coordinate for pre-com and commissioning to ISBL, OSBL, Offsite and Lawe-Lawe area |
5. | Manager OSBL–Offsite & Lawe-Lawe | System completion | Responsible to manage for pre-com and commissioning to OSBL-Offsite & Lawe-Lawe area |
6. | VP finance | Finance | Responsible to direct and coordinate for finance of PT. Kilang pertamina Balikpapan |
7. | Manager corporate finance | Finance | Responsible to manage for corporate finance matter, such as project financing |
Fault tree analysis on the delayed progress of RDMP RU V Balikpapan Project is shown in Fig. 10.
Based on the result of FTA in Fig. 10, the root cause of problems is divided into two categories, consisting of immediate causes and basic causes. Table VII. SME’s recommendation for the root cause of the problem is shown in Table VII.
Root cause of problem | Recommendation |
---|---|
Immediate causesDelayed progress of RDMP RU V Balikpapan Project due to: Inadequate Sub-Cont. Plan & Scheduling Unplanned Change Scope/Additional Works Late Clause Amendment in Contract to the adjustment Unnecessary advance complete construction works | Recommendations could be taken: Instructing CONTRACTOR to add sub-contractor so that manpower and required equipment for executing works at site are supporting the target schedule Expediting Change Management Procedure to proceed the change order to be paid and limiting Change Order to CONTRACTOR to prevent scope creeping Starting to proceed clause amendment for milestone payment to the Contract EPC ISBL OSBL RDMP RU V Balikpapan from original portion 60% Progress 40% milestone become 80% Progress 20% milestone. Starting to proceed clause amendment for percentage construction vs commissioning from 45% construction 5% commissioning become 49% construction 1% commissioning. System Completion to implement Flawless Sub System Method for Pre-Commissioning & Commissioning. System Completion to implement Skyline/Backward Method from downstream to upstream |
Basic causes: Inadequate scheduling for early works Inadequate/Immaturity FEED Contract Incomplete Administration Document Force Majeur (unpredictable) Covid-19 Incomplete/Improper Result Const. Works | Recommendation could be taken: Managing Interface & Integration Plan between Early Works Project and Main EPC ISBL OSBL RDMP RU V Balikpapan Project through dashboard system include the timeline and actual progress Applying Cold Eye to re-verification and re-validation FEED Contract and Workshop Joint Review FEED Contract to address the gaps FEED shall be further taken during EPC Execution Stage. Establishing agreed procedure and providing dashboard system to monitor compleness of administration document for payment purpose. Proposing Covid-19 as considerations to Force Majeur events to the stakeholders and sponsor, so that the rebaseline schedule as the final consolidation can be agreed with CONTRACTOR |
Alternative Solution for Business Issue
The brainstorming method is conducted to determine several alternative solutions by involving Subject Matter Experts as decision maker in RDMP RU V Balikpapan Project, where there are alternatives solutions from the root cause problem and considering to recommendation which have been determining on previous chapter. Table V presents the alternative solutions for root cause problem as shown in Table VIII.
Root cause problem | Alternative solutions |
---|---|
The delayed progress of RDMP RU V Balikpapan project | 1. Terminate the current EPC contractor joint operation (JO) SHRP and appoint new EPC contractor to continue and to accomplish remaining works until operational acceptance & final acceptance for the project can be achieved2. Takeover scope of CONTRACT which under-performed, or CONTRACTOR has delivered officially through a letter that CONTRACTOR are not able to execute a particular scope of work and asking descoping works from CONTRACT to PT. Kilang Pertamina Balikpapan, so that OWNER is requested to do the works3. Appoint new contractor to work together with EPC ISBL OSBL RDMP RU V Balikpapan without any deduction to the existing contract EPC ISBL OSBL RDMP RU V Balikpapan |
The project cost of three alternative solutions above can be seen in Table IX, where the reference of the project cost is estimation from remaining works shall be completed, the project cost has been realized and with the basis cost estimation which is used during Bidding, EPC ISBL OSBL RDMP RU V Balikpapan Contract.
Alternative solutions | Project cost | Reference | Remarks |
---|---|---|---|
Terminate the current EPC contractor joint operation (JO) SHRP and award new EPC contractor | USD 954 million | Cost estimation from project cost has been realized and with the basis cost estimation which is used during bidding EPC ISBL OSBL RDMP RU V Balikpapan contract with the inflation estimation augmented | Contract termination cost and award new EPC contractor for remaining works |
Takeover scope of CONTRACT for remaining works under performed or descoping from CONTRACTOR | USD 3.3 million | Cost estimation from remaining works shall be completed with rough estimation from project control team (Cost estimator) | Takeover cost for remaining works. Total spent cost will be deducted to EPC main contractor |
Appoint new contractor to work together with EPC ISBL OSBL RDMP RU V Balikpapan without any deduction to the existing contract EPC ISBL OSBL RDMP RU V Balikpapan | USD 1.1 million | Cost estimation from remaining works shall be completed with rough estimation from project control team (Cost estimator) with notes only to Service (Man hours and equipment/tools) | Appoint new contractor cost which is being extra cost for supporting remaining works along with the main contractor. Total spent cost will not be deducted to EPC main contractor |
In decision-making, the most critical and relevant criteria that influence the decision analysis must be selected to determine the best alternative solutions. Using brainstorming methods with several Subject Matter Experts (SMEs) to define the criteria for decision-making to select the best alternative solutions. SMEs decided to use (5) five criteria in selecting the best solution, which comprises Schedule, Cost, Complexity, Bureaucracy, and Regulation, as shown in Table X. Criteria of Schedule are the main criteria and mandatory requirements for each alternative solution. Acceptable schedule with the impact to Target Operational Schedule of RDMP RU V Balikpapan Project more than 2025 will be rejected because it will totally change the last project charter, and Economic Calculation for the last Final Investment Decision has been made.
Criteria | Description |
---|---|
Schedule | All schedule required for implementation of the selected best alternative solution shall not more than 2025 as the last operational of gasoline block process units |
Cost | All cost required for implementation of the selected best alternative solution such as project cost, and other cost such as overhead cost |
Complexity | The complexity for the works to implement the selected best alternative solution |
Bureaucracy | Procedure and official administration for approval to authorized person |
Regulation | Regulation for the CONTRACT EPC ISBL OSBL RDMP RU V Balikpapan and sponsorship agreement with lenders, also PERTAMINA regulation and procedure |
Analytical Hierarchy Process (AHP)
Pairwise comparisons between the above criteria and sub-criteria were delivered through a questionnaire dedicated to the selected respondents to be filled with assessment on each comparison. Pairwise questionnaire of criteria is shown in Table VI.
Meanwhile, pairwise questionnaire of alternative solutions is shown in Fig. 12. Consistency Ratio in this research, there are two categories of consistency ratio calculation consisting of pairwise comparison Level-1 (criteria) as shown on Table XI and Level-2 (alternative solution) as shown on Table XII.
Question: Which of the following criteria do you think is more critical for selecting best alternative solutions to resolve delayed progress of RDMP RU V Balikpapan Project | ||||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Criteria | ←Pairwise Numerical Rating→ | Criteria | ||||||||||||||||||
Schedule | ← | 9 | 8 | 7 | 6 | 5 | 4 | 3 | 2 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | → | Cost |
Schedule | ← | 9 | 8 | 7 | 6 | 5 | 4 | 3 | 2 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | → | Complexity |
Schedule | ← | 9 | 8 | 7 | 6 | 5 | 4 | 3 | 2 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | → | Bureaucracy |
Schedule | ← | 9 | 8 | 7 | 6 | 5 | 4 | 3 | 2 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | → | Regulation |
Cost | ← | 9 | 8 | 7 | 6 | 5 | 4 | 3 | 2 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | → | Complexity |
Cost | ← | 9 | 8 | 7 | 6 | 5 | 4 | 3 | 2 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | → | Bureaucracy |
Cost | ← | 9 | 8 | 7 | 6 | 5 | 4 | 3 | 2 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | → | Regulation |
Complexity | ← | 9 | 8 | 7 | 6 | 5 | 4 | 3 | 2 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | → | Bureaucracy |
Complexity | ← | 9 | 8 | 7 | 6 | 5 | 4 | 3 | 2 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | → | Regulation |
Bureaucracy | ← | 9 | 8 | 7 | 6 | 5 | 4 | 3 | 2 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | → | Regulation |
Question: Based on Criteria "Schedule, Cost, Complexity, Bureaucracy, and Regulation", Which one of the following alternative solutions do you think is the most preferable to recover delayed progress of RDMP RU V Balikpapan Project | |||||||||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Alternative Solutions | ← Pairwise Numerical Rating → | Alternative Solutions | |||||||||||||||||
Terminate Contractor and Award New Contractor | ← | 9 | 8 | 7 | 6 | 5 | 4 | 3 | 2 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | Takeover Scope by PT. KPB |
Terminate Contractor and Award New Contractor | ← | 9 | 8 | 7 | 6 | 5 | 4 | 3 | 2 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | Appoint New Contractor to Workwith EPC Main Cont |
Takeover Scope by PT. KPB | ← | 9 | 8 | 7 | 6 | 5 | 4 | 3 | 2 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | Appoint New Contractor to Workwith EPC Main Cont |
Modelling of Analytical Hierarchy Process
Synthesize the result to determine the best alternative solutions: Matrix of Criteria (Fig. 12) Matrix of Alternative Solution (Fig. 13)
Development Priority Ranking
By using the priority vector of solution criteria (Level-1) in Fig. 12, and the priority vector of alternative solution (Level-2) in Fig. 13, the next step is to make priority ranking in the structure a hierarchy based on the weight of all alternatives and criteria, that shown in Fig. 11.
Based on the weights of all alternatives and criteria in Fig. 14, Regulation gets the highest score in the priority ranking of criteria (final score 31%) because regulation related to the CONTRACT about termination and sponsorship agreement which are not allowing PT. Kilang Pertamina Balikpapan assigns or novate any right or obligation under, nor amend, vary, or terminate any term of the EPC Contract except with the prior consent of the Lenders.
The next step of the AHP method is to calculate the ranking of alternative solutions to select the best alternative solution. The ranking of alternative is calculated by multiplying the priority vector matrix of the alternative solution (Level-2) in Fig. 13. with the priority vector matrix of the solution criteria (Level-1) in Fig. 12. Calculation details of alternative ranking is shown in Fig. 15.
From the results of the calculations above, an alternative ranking matrix is obtained, where the highest score from the matrix indicates the best alternative solution. Fig. 13. shows the selection of the best alternative solution from the result of alternative ranking.
Based on the weights of all alternatives and criteria in Table VII, the alternative solution of “Takeover scope of CONTRACT for remaining works by PT. Kilang Pertamina Balikpapan” acquired the highest score for 5 (five) of 5 (five) selected criteria that consist of schedule (score 70%), cost (score 69%), complexity (score 69%), bureaucracy (score 68%), and complexity (score 69%). From alternatives priority ranking calculation, “Takeover scope of CONTRACT for remaining works by PT. Kilang Pertamina Balikpapan” is the best solution.
Consistency Ratio
In this research, there are two categories of consistency ratio calculation consisting of pairwise comparison Level-1 (criteria) as shown on Table XIII and Level-2 (alternative solution) as shown on Table XIV. Table XVI shows Consistency Ratio of Pairwise Comparison “Criteria” (Level-1) meanwhile Table XVII shows Consistency Ratio of Pairwise Comparison “Alternative Solution” (Level-2).
Solution criteria | Average point | Solution criteria | Average point |
---|---|---|---|
Schedule | 5.86 | Cost | 0.17 |
Schedule | 5.57 | Complexity | 0.18 |
Schedule | 5.43 | Bureaucracy | 0.18 |
Schedule | 0.19 | Regulation | 5.29 |
Cost | 0.21 | Complexity | 4.7 |
Cost | 5.0 | Bureaucracy | 0.2 |
Cost | 5.71 | Regulation | 0.17 |
Complexity | 0.15 | Bureaucracy | 6.43 |
Complexity | 0.16 | Regulation | 6.14 |
Bureaucracy | 0.17 | Regulation | 5.71 |
Criteria | Solutions | Average points | Solutions | Average points |
---|---|---|---|---|
Schedule | Terminate contractor & award new contractor | 0.15 | Takeover scope by PT. KPB | 6.43 |
Schedule | Terminate contractor & award new contractor | 0.18 | Appoint new contractor to work with EPC main cont. | 5.43 |
Schedule | Takeover scope by PT. KPB | 5.86 | Appoint new contractor to work with EPC main cont. | 0.17 |
Cost | Terminate contractor & award new contractor | 0.17 | Takeover scope by PT. KPB | 6.0 |
Cost | Terminate contractor & award new contractor | 0.19 | Appoint new contractor to work with EPC main cont. | 5.14 |
Cost | Takeover scope by PT. KPB | 5.7 | Appoint new contractor to work with EPC main cont. | 0.18 |
Complexity | Terminate contractor & award new contractor | 0.14 | Takeover scope by PT. KPB | 7.0 |
Complexity | Terminate contractor & award new contractor | 0.17 | Appoint new contractor to work with EPC main cont. | 5.86 |
Complexity | Takeover scope by PT. KPB | 5.43 | Appoint new contractor to work with EPC main cont. | 0.18 |
Bureaucracy | Terminate contractor & award new contractor | 0.17 | Takeover scope by PT. KPB | 5.86 |
Bureaucracy | Terminate contractor & award new contractor | 0.2 | Appoint New Contractor to work with EPC Main Cont. | 5.0 |
Bureaucracy | Takeover scope by PT. KPB | 5.43 | Appoint new contractor to workwith EPC main cont | 0.18 |
Regulation | Terminate contractor & award new contractor | 0.17 | Takeover scope by PT. KPB | 5.86 |
Regulation | Terminate contractor & award new contractor | 0.18 | Appoint new contractor to workwith EPC main cont | 5.71 |
Regulation | Takeover scope by PT. KPB | 6.28 | Appoint new contractor to workwith EPC main cont | 0.16 |
Criteria (Level-1) | Row avrg. | Weight sum | Average value | λmax | CI | CR |
---|---|---|---|---|---|---|
Step-1 | Step-2 | Step-3 | Step-4 | Step-5 | ||
Schedule | 0.26 | 2.77 | 10.65 | 5.4 | 0.1 | 0.09 |
Cost | 0.24 | 1.26 | 5.25 | |||
Complexity | 0.1 | 0.32 | 3.2 | |||
Bureaucracy | 0.09 | 0.28 | 3.11 | |||
Regulation | 0.31 | 1.49 | 4.8 |
Criteria (Level-2) | Alternative solution | Row average | Weight sum | Average value | λmax | CI | CR |
---|---|---|---|---|---|---|---|
Step-1 | Step-2 | Step-3 | Step-4 | Step-5 | |||
Schedule | Alt-1 | 0.07 | 0.21 | 3.0 | 3.05 | 0.025 | 0.048 |
Alt-2 | 0.7 | 2.08 | 2.97 | ||||
Alt-3 | 0.23 | 0.73 | 3.17 | ||||
Cost | Alt-1 | 0.08 | 0.24 | 3.0 | 3.09 | 0.045 | 0.086 |
Alt-2 | 0.69 | 2.06 | 2.98 | ||||
Alt-3 | 0.23 | 0.76 | 3.3 | ||||
Complexity | Alt-1 | 0.08 | 0.21 | 3.0 | 3.047 | 0.023 | 0.044 |
Alt-2 | 0.69 | 2.02 | 2.93 | ||||
Alt-3 | 0.23 | 0.77 | 3.21 | ||||
Bureaucracy | Alt-1 | 0.08 | 0.25 | 3.1 | 3.08 | 0.04 | 0.077 |
Alt-2 | 0.69 | 1.97 | 2.85 | ||||
Alt-3 | 0.23 | 0.8 | 3.3 | ||||
Regulation | Alt-1 | 0.08 | 0.24 | 3.0 | 3.1 | 0.05 | 0.096 |
Alt-2 | 0.69 | 2.05 | 2.97 | ||||
Alt-3 | 0.23 | 0.77 | 3.34 |
Conclusion and Recommendation
Conclusion
Based on AHP Method, which has been conducted, take over scope of CONTRACT for remaining works by PT. Kilang Pertamina Balikpapan is the best alternative solution on how to recover the delayed progress of RDMP RU V Balikpapan Project whose score is 69.17% as shown on Table XV which considers Regulation as the most important criterion and it requires around USD 3.3 Million for the required remaining works to start-up Revamp Unit in terms of increasing capacity of RU V Balikpapan from 260 MBOPD to 360 MBOPD which covering:
Alternative solution | Final score | Rangking |
---|---|---|
Terminate contractor & award new contractor | 7.73% | Third |
Takeover scope by PT. KPB | 69.17% | First |
Appoint new contractor | 23.1% | Second |
- Power Supply Readiness
- Cooling Water Readiness
- Steam Readiness
- IA/PA/N2 Supply Readiness
Recommendation
For required works as mentioned in the conclusion, here are the following main readiness including its timeline which are required:
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