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PT. PERTAMINA (Persero) has initiated Refinery Development Master Plan (RDMP), which was pioneered by RDMP Refinery Unit V Balikpapan. Through RDMP RU V Balikpapan, PERTAMINA RU V Balikpapan aims to increase the capacity of 100,000 BOPD to the existing Refinery Unit V Balikpapan, increasing Refinery Product (Fuel & Petrochemical) such as an increase in diesel fuel of 30,000 BOPD and new propylene product of 230,000 tons per year, increasing the quality of fuel product from Euro II to Euro V standard, increasing the Nelson Complexity Index (NCI) from 3, 7 to 8, 0 by additional conversion unit to product much more higher yield value product from 75% to 96%, increasing the flexibility on Crude Processing which having higher sulfur contamination. The total project cost is estimated at around USD 6.5 Billion, which is funded by PT. PERTAMINA (Persero) and project financing through lenders. The Contract for RDMP RU V Balikpapan Project was signed on December 10th, 2018. The Kickoff Meeting has established an effective date of February 28th, 2019, with a duration of 53 months. Until October 25th, 2022, the overall project has achieved 61.99% (actual) vs. 95.81%. The project has suffered mainly because of the COVID-19 pandemic, which has affected the progress of the project. So, the author would like to approach the mitigation plan in terms of finding a solution to the project delay that has to be accelerated from various sectors based on the root cause analysis by using a theoretical approach through two methods, which are Kepner-Tregoe Problem Analysis and Fault Tree Analysis. At the end of the thesis, based on the available alternative business solution items for each root cause factor, the author establishes an implementation as one of the objectives of this thesis that is deemed as a strategy and plan from the best-selected solution through The Analytic Hierarchy Process (AHP) to accelerate the project completion and also to achieve economical margin value including all parameter and variables as it has been defined as per investment decision.

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Introduction

In order to realize national energy security and, ensure the availability of national fuel oil & reduce dependence on imported fuel oil (BBM), which was recorded in 2015 as 323,331 (thousand Barrel Oil Equivalent (BOE) as per data in Table I from Handbook of Energy & Economic Statistics of Indonesia 2021, where the Refinery Production for Total Fuel in 2015 is 329,536 (thousand Barrel Oil Equivalent (BOE) as shown in Table II.

Year Biomass Coal1) Natural gas Fuel Biogasoil2) Biogasoil2) Biogas Briquette LPG Electricity Total
Gasoil Biodiesel Blending product
2011 105241 144502 94190 334727 43476 2329 45804 n.a 121 37060 97998 859645
2012 99238 123022 97512 389030 54888 4340 59227 n.a 130 42883 106656 917699
2013 95286 42729 98546 378049 60226 6798 67025 n.a 130 47801 114962 844527
2014 92748 55064 97417 363713 60901 11967 72868 n.a 58 51942 121743 855552
2015 84643 70228 95354 323331 85895 5939 91834 120 50 54361 124344 844266
2016 79704 63504 77434 329094 59244 19516 78760 145 107 56626 132411 817784
2017 74723 58800 89029 331454 77200 16682 93882 157 107 61299 136781 846232
20183) 67522 100506 95587 320730 105949 24327 130276 163 36 64471 154052 933342
20193) 61784 167412 94622 261971 150395 41494 191889 167 28 66198 160621 1004693
20203) 65209 113416 97476 222339 124806 54494 179300 177 188 68372 159121 905597
2021 60392 87820 89557 235941 133767 60292 194059 180 0 72921 168375 909245
Table I. Final Energy Consumption
Year Secondary fuel Non fuel Lubricant LPG HOMC Total production
Naptha LOMC LSWR Total
2011 28613 0 24021 52634 25768 3065 9143 11908 342823
2012 23180 0 26308 49488 18999 2988 7288 10405 328115
2013 23793 0 23743 47536 21726 2697 6635 6564 322664
2014 21985 243 26946 49174 30460 2529 6362 8544 342577
2015 13089 3131 24713 40933 27175 0 8084 4498 329536
2016 13641 107 24798 38546 15770 2019 10297 6904 340289
2017 18165 1223 26565 45953 22470 2457 10062 8254 356755
2018 19334 349 22815 42498 22656 2787 10289 6763 365576
2019 18782 0 26162 44944 23093 2332 9936 6269 366779
2020 16006 0 21497 37504 27032 2339 10183 6311 334844
2021 231 0 4905 5137 23666 2160 10145 79 296235
Table II. Refinery Production

On December 22nd, 2015, The President of the Republic of Indonesia established President Decree No. 146 in 2015 regarding the implementation of oil refinery development in the country. The president’s decree has assigned PT. PERTAMINA (Persero) is a National Oil State Owned Company with the government for the construction of oil refineries which PERTAMINA (Persero) acts as PJK (Penanggung Jawab Kegiatan) (CDI-EMR, 2021). Table I shows the final energy consumption by type and Table II shows the refinery production by type.

The current condition of an oil refinery in Indonesia (Ministry of Energy and Mineral Resources Republic of Indonesia, 2021) as shown in Table III.

Refinery Refinery capacity
Tri Wahana Universal (TWU) 6.00
Dumai 127.00
Sungai Pakning 50.00
Musi 127.30
Cilacap 348.00
Balikpapan 260.00
Balongan 125.00
Cepu 3.80
Kasim 10.00
Tuban (TPPI) 100.00
Total 1157.10
Table III. Refinery Capacity in 2014

As the pilot project for this assignment, PT. PERTAMINA (Persero) has initiated the Refinery Development Master Plan (RDMP), which was pioneered by RDMP RUV Balikpapan. PERTAMINA Refinery Unit V (RU V), located in Balikpapan City, East Kalimantan, having an existing capacity of around 260,000 BOPD (Barrel Oil Per Day), which has been divided into Primary Process (Crude Distillation Unit & High Vacuum Unit) and Secondary Process (Hydro Catalytic Cracking Unit) including other Process Units such as Platforming Hydrogen Manufacturing Unit, Treating Unit, Oil Movement, Offsites & Jetty, and so on. The overview of the Refinery Development Master Plan RU V Balikpapan is shown in Fig. 1.

Fig. 1. The overview of RDMP plan RU V Balikpapan.

The Contract for RDMP RU V Balikpapan Project was awarded to the Consortium of SK E&C-Hyundai Engineering-PT. Rekayasa Industri–PT. PP (Persero). The Contract was signed on December 10th, 2018. The Kickoff Meeting has established effective date from February 28th, 2019, with the duration 53 months. The total Capital Expenditure (CapEx) investment is estimated at around USD 6.5 billion, which was started with the funding from PT. PERTAMINA (Persero). The scheme for project funding has been considered to go through a Project Financing mechanism, with the projection for the funding expected to be around USD 3.1 billion. To execute RDMP RU V Balikpapan Project, PT. PERTAMINA (Persero) has established an affiliate company named PT. Kilang Pertamina Balikpapan as Special Purpose Vehicle (SPV). Therefore, PT. Kilang Pertamina Balikpapan is set to run and afford the Project Financing for earning a loan of around USD 3.1 billion from the lender to completely cover the Capital Expenditure Investment requirement.

In the meantime, the RDMP RU V Balikpapan project execution, the project has been facing many challenges in delivering the project successfully. Not only the EPC Work but also affording the project financing to earn the loan from the lender. The EPC Works was facing the COVID-19 pandemic, which was spreading and suffering globally in almost the entire world. With various challenges which have been faced, RDMP RU V Balikpapan Project was insisted to be able to identify the issues and define root cause analysis comprehensively and then resolve those issues and problems with available alternative business solution items. Those alternatives will result in an implementation plan to be realized into a strategy and plan from the best-selected solution.

Business Issue

Symptoms and Gaps

The current project phase of EPC Work is under construction phase. For EPC ISBL OSBL RDMP RU V Balikpapan Project, if it is counted from February 2019 until October 20th, 2022, as shown in Fig. 2, then the project has entered M-44 (ED + 44 Months) where the progress is around −33.82% (delayed comparison between Actual Progress vs. Plan Baseline), or the comparison progress is around −16.68% (delayed comparison between Actual Progress vs. Plan Reforecast). The update progress for EPC ISBL OSBL RDMP RU V Balikpapan Project is shown in Fig. 2.

Fig. 2. Overall progress S-curve EPC ISBL OSBL RDMP RU V Balikpapan project.

As identified, those delays are affected by various sectors, such as:

  • Engineering Progress Delay;
  • Material Procurement Delay;
  • Pre-Construction Preparation which covering man-power loading, sub-contractor management, heavy equipment & tools for construction, and so on;
  • Construction Progress Delay.

Those above preliminary root causes have been influenced mainly due to Covid-19 Pandemic and also Negative Cash Flow from Main Contractor.

Business Situation Analysis

For the conditional of project terms, which have been declared and agreed during the Project Kick Off Meeting as seen in Table IV.

Project name EPC ISBL OSBL RDMP RU V Balikpapan project
Site location Balikpapan, East kalimantan
Company PT. PERTAMINA (Persero)
Contract type Lump sum Turnkey
Scope of work Engineering, Procurement, Construction and commisioning (EPCC)
Contract Effective date: 28th February 2019
period Mechanical completion: ED + 48 months
Operational acceptance: ED + 53 Months
Contract price Approx. USD 3.97 billion (Multi currencies in USD/IDR)
Payment Milestone payment: 40%
condition Progress payment: 60%
Provisional sum: Reimbursable (note)
Warranty period 12 months after operational acceptance (Max. 24 months)
Table IV. General Information EPC ISBL OSBL RDMP RU V Balikpapan Project

In October 2022, due to impact especially Covid-19 pandemic that affecting to the delay progress of the project then CONTRACTOR has been suffering to the financial condition Meanwhile, based on payment mechanism above then CONTRACTOR also are not able to earn payment terms since the conditional has not been met by CONTRACTOR.

In PERTAMINA side, through PT. Kilang Pertamina Balikpapan also has not successfully earned the funding from project financing while the process still undergoing to approached multiple lenders with all conditional and terms requested by each lender. PT. Kilang Pertamina Balikpapan has interest to resolve this progress delay due to delaying project then it means delaying the operational of New Refinery Unit RDMP RU V Balikpapan. At the same time, the evaluation to the investment decision based on some variables/parameters such as IRR, Hurdle Rate, NPV, and so on need to be put into concern for any contingency shall not be failed.

From point of view Stakeholder Analysis as shown in Fig. 3, EPC ISBL OSBL RDMP RU V Balikpapan having some stakeholder as following: Government (Ministry of State Owner Enterprises, Ministry of Energy and Mineral Resources (ESDM), and all Indonesians Parliaments National/Indonesians Citizens Board of Commissioners (Holding & Sub-Holding) Board of Directors (Holding & Sub-Holding) Sponsor (Lender, Holding) Project Manager

Fig. 3. Stakeholder analysis EPC ISBL RDMP RU V Balikpapan project.

Based on the stakeholder analysis above, it is concluded that the sponsor and government shall be managed closely, while the Board of Commissioners and Board of Directors shall be kept satisfied.

With reference to Overall Progress EPC ISBL OSBL RDMP RU V Balikpapan cut off October, 20th 2022, both Integrated Timeline RDMP RU V Balikpapan Project and Overall Progress S-Curve EPC ISBL OSBL RDMP RU V Balikpapan Project which are regularly updated in each week and each month then it can be inferred that EPC ISBL OSBL RDMP RU V Balikpapan Project is under delayed progress as per current EPC Works ongoing execution process including there is financial condition issues both in PT. Kilang Pertamina Balikpapan, as OWNER, has not earned the project financing and is in Joint Operation SHRP (SKEC, Hyundai Engineering, PT). Rekayasa Industri, and PT. PP (Persero). EPC ISBL OSBL RDMP RU V Balikpapan Project requires prompt recovery of the project and financial situation to overcome all issues; thus, the project can be accelerated back on track as targeted.

From the problems that have been explained in the business issue, especially problem identification, in the EPC ISBL OSBL RDMP RU V Balikpapan project, it is understood that there was a delay in the EPC Works execution process, so the authors set some research questions, which are:

  • What are the main and critical factors that actively contribute to the delay in progress?
  • What are the alternative solutions to resolve the project delay?
  • What strategic planning and decisions shall the top management take in this project delay condition?

Conceptual Framework

Referring to Fig. 2, overall project progress EPC ISBL OSBL RDMP RU V Balikpapan has quite significant delay progress in percentage (−16.68%) and as it has been described in Business Situation Analysis in section 2.2 that has been undergone in the current EPC Works execution process which could be the main factor in determining the continuation of the project and can cause a larger delay in contribution if improper management and problem-solving in the days ahead. Several potential problem items will be evaluated using a number of tools to determine the main root cause of the delayed progress issue.

The conceptual framework approach used for this research is shown in Fig. 4. The author will identify starting from items that contribute to the progress delay, using the tool to determine the main item that has the largest percentage and parallel collect data from site activity for alignment data and facts. In the end, mitigation measures and strategies are taken to improve the delayed progress that occurred in the Balikpapan RDMP project, and best practices are looked for as lessons learned to be implemented in Project PT. PERTAMINA in the future.

Fig. 4. Conceptual framework.

Based on the conceptual framework above, the author would like to connect and emphasize that the process started with analyzing the data, root cause analysis, and continued to solution and mitigation using a theoretical foundation, which are SWOT analysis, Kepner-Tregoe Problem Analysis, Fault Tree Analysis, and Analytical Hierarchy Process (AHP).

Methodology

Research Design

This research employs a mixed-methods approach, which integrates both qualitative and quantitative methods. A mixed-methods approach provides comprehensive and widely descriptive thinking, considering validity, reliability & ethical considerations (John & Creswell, 2017).

The qualitative aspect involves conducting interviews and focus group discussions with three main areas as sources of information from expertise on the Construction Aspect, Financial & Funding Aspect, and System Completion (Simultaneous Operation). This interview and FGD will deliver widely understanding picture related to the research subject in terms of balancing project financing and strategic project execution for Megaproject.

The quantitative approaches will use the Analytical Hierarchy Process (AHP) method to rank the identified improvement areas in terms of importance. AHP is a structured technique used to solve complex decision-making problems by breaking them down into a hierarchical structure and evaluating the criteria and alternatives in a pairwise comparison manner (Saaty, 2008).

The sequence of research will be approached into five stages, as shown in Fig. 5.

Fig. 5. Research sequence.

Data Collection Method

The method of data collection will be approached to satisfy the research comprehensively and will be elaborated on both primary sources and secondary sources.

The Primary Sources will play key roles in the data collection which could be obtained through methods below:

Interview

Interviews will be conducted in semi-structured interviews with the key persons in three main areas, which are Construction Expert, Financial Team (Project Financing), and System Completion (Simultaneous Operation Department).

Focus Group Discussion

Focus Group Discussion will be used in terms of defining Cashflow Improvement, Construction Improvement, also Commissioning & Start Up Improvement from three Main Expertise Areas. Those improvement alternative solutions will be approaches based on appraisal values from the expertise, with the pairwise comparison method also enhanced in the research.

Observation

Conducting observation is a substantial research framework in terms of obtaining actual data from the project site to measure the variable from both qualitative and quantitative with the association relationship with the objective improvement which will be approached in this research.

Particular approaches are identified using the marked-up data collection method (Fig. 6).

Fig. 6. Data collection method structure to the research.

The secondary sources will complete the data collection through documents which are taken from:

  • Government Assistance
  • Earlier Research
  • Company Histories on Refinery Megaproject

Data Analysis Method

The research will be analyzed by using Kepner-Tregoe (KT) Problem Analysis to define Problem Analysis, Situation Analysis, and Decision Analysis, which will be further evaluated also to define the problem through Fault Tree Analysis as reinstatement root cause analysis to the business issue/problem.

For the AHP, the priorities will be determined by pairwise comparisons, which will be processed using an AHP software tool. The consistency ratio (CR) will be calculated to ensure the consistency of the judgments. A consistency ratio of less than 0.1 is generally considered acceptable (Ishizaka & Labib, 2009). This mixed-methods approach will provide a robust methodology for assessing and prioritizing enhancements for finding out the best alternative solutions to expedite delayed progress and project funding and finance necessity.

Business Issue Exploration and Results

PT. PERTAMINA (Persero) through PT. Kilang PERTAMINA Internasional has established PT. Kilang Pertamina Balikpapan as Special Purpose Vehicle (SPV) to be responsible for the execution of RDMP RU V Balikpapan Project with reference to the EPC ISBL OSBL RDMP RU V Balikpapan Contract, which the contract novation from PT. PERTAMINA (Persero) to PT. Kilang Pertamina Balikpapan will directly own the new asset unit and further will be assigned to operate Refinery Unit V Balikpapan for a whole existing and new unit. For the operating services, which have been run by PT. Kilang Pertamina Balikpapan then PT. Kilang PERTAMINA Internasional will pay the cost and compensation through Tolling and Operation & Maintenance (O&M) fee. Fig. 7 presents the business scheme by PT. Kilang PERTAMINA Internasional.

Fig. 7. Business scheme for new RDMP RU V Balikpapan refinery.

Project Funding

Project Funding is the way PT. PERTAMINA (Persero), especially PT. Kilang Pertamina Balikpapan to provide funding or financial support for Refinery Development Master Plan (RDMP) RU V Balikpapan Project. There are several options for project funding scheme which comprise: Corporate Loan: The definition is a kind of loan which is given to a company and not given to a government organization or an individual person. A company is able to issue a corporate bond or obtain money from a bank through a corporate loan. Global Bonds: A Global Bonds is an investment in debt which is issued by a foreign entity. For example, US based Global Bond might fund to invest in Australia Government Bonds, Chinese Corporate Bonds and other government and corporate bonds which is issued in foreign countries. Commonly, Global Bonds are deemed as Eurobonds, but Global Bonds can also be traded and issued in the country whose currency is used to value the bond. Project Financing: The definition is the long-term financing of infrastructure and industrial projects where the RDMP RU V Balikpapan project to fund the Refinery & Petrochemical industry based upon the projected cash flows of the project rather than the balance sheets of its sponsor.

Fig. 8 shows the Project Financing Structure Scheme for RDMP RU V Balikpapan Project.

Fig. 8. Project financing structure for RDMP RU V Balikpapan project.

Between Lender and PT. Kilang Pertamina Balikpapan, the drawdown for the financing is facilitated for its reimbursement through the Trustee Borrowing Scheme (TBS). The TBS will take part as the facilitator entity, which is appointed to manage assets on behalf of the lenders. TBS will play a crucial role in a trust or sponsorship agreement between Lenders and PT. Kilang Pertamina Balikpapan, which is legally arranged and allows The TBS to hold and manage assets for lenders’ protection as per the sponsorship agreement.

In the middle between the lender and PT. Kilang Pertamina Balikpapan, there is a Facility Agent who is interfacing and facilitating some queries from the lenders. There are two Facility Agent as following: HSBC HK: As the Agent for Korean ECA and its Global Facility HSBC London: As the Agent for SACE (Italy).

Meanwhile, the Trustee Borrowing Scheme is appointed to Trustee HSBC New York. To execute the project financing, there are three parts of agreements that shall be fulfilled, which are the support agreement, project agreement, and financing agreement based on the Project Financing RDMP Balikpapan Document Scheme, as shown in Fig. 9.

Fig. 9. Project financing RDMP RU V Balikpapan project document scheme.

SWOT Analysis

Based on an analysis of the company’s internal and external environment, Table V shows the SWOT analysis results of the Refinery & Petrochemical Businesses in Indonesia.

Strength Weakness
Existing RU V has been operating with complete facilities and infrastructures which is integrated from upstream to downstream for oil and gas industry.The financial condition is still supported by Holding PT. PERTAMINA (Persero) at minimum 50%.PT. PERTAMINA has a strong brand image both nationally and internationally.Existing RU-V has a monopoly on the production of several fuel and non-fuel products for eastern Indonesia region, both for retail customers and corporate customers. Existing RU V produces an excess of LSWR (Low Sulphur Waxy Residue) which is low valuable intermediate product of around 1200 MB/month.Limitation to produce fuel with quality standard Euro 2 which has a relatively high sulfur content.Refinery Unit which having mainly Crude Storage Tanks and Product Storage Tanks are only sufficient to accommodate the existing production capacity, hence, to increase the capacity of the existing refinery it is necessary to increase the number of storage tanks.Most Process Units of the Existing RU V have been operating with old technology so that the complexity is lower than international competitors and consequently the conversion rate is also low. This causes the profit of RU V is not optimal. The quality product is Euro 2 standard (high emission).
Opportunities Threats
At this current condition, Indonesia is the largest fuel importer in Asia, 40% imported Fuel Products (BBM) & 40% imported Petrochemical products. Meanwhile for fuel demand and Petrochemical products in Indonesia continues to increase, and the production capacity of the existing PERTAMINA refinery is still insufficient. so, there is a market opportunity that can be utilized by Existing RU V.The market share of Fuel Products (BBM) in Indonesia is controlled by PERTAMINA. The community and industry still depend on PERTAMINA to buy fuel products due to competitive prices and large volumes. Through Law No. 8 of 1971, the government regulates the role of PERTAMINA to produce and process oil and gas from oil fields as well as to provide fuel and gas needs in Indonesia.PERTAMINA was given the mandate by the Government to manage and to cultivate the energy for national energy resilient by carrying out National Strategic Projects in the form of New Grass Root Refinery (NGRR) and Existing Refinery Development (RDMP). The supporting regulations are Presidential Regulation No. 146 of 2015, Presidential Regulation No. 56 of 2018, Ministry of Energy and Mineral Resources Decree No. 1001 2016. Other Government supports are various benefits and legal basis & privileges such as relevant regulations, Expedited Licensing, Tax Incentives.Sour crude (high %S) has a lower price than sweet crude (low %S). By processing 100% imported sour crude, it will increase the profitability of the Existing RU V.PT. Kilang Pertamina Balikpapan will be able to generate profit since the tolling and O&M Fees have been established for the business scheme between PT. Kilang Pertamina Internasional and PT. Kilang Pertamina Balikpapan. Crude Supply (feedstock); Domestic crude production (upstream) will fall 40% in the next 10 years. Most of the crude (imported & domestic) will be sour crude (high %S), while the RU V existing refinery is designed to process sweet crude (low %S). As a result, the Existing RU V cannot cultivate the process of sour crude (high %S) with high volume. The Existing RU V margin will continue to decline if it only relies on sweet crude because sweet crude is rare and expensive.Crude prices are very dynamic and change easily according to the global & geopolitics situation.The government instruct PERTAMINA to produce Fuel Oil Products (BBM) with a minimum standard of Euro 4 (more environmentally friendly) meanwhile, current existing RU-V can only produce fuel with quality standard Euro 2 (relatively high sulfur content). If it is not complied with regulation, PERTAMINA might have consequences from the Government.Upgrading the existing RU V will require large investment funds so that it has the potential to disrupt PERTAMINA’s finances if it only relies on financial sources from PERTAMINA.Fuel Product (BBM) has been becoming livelihood of many Indonesians, thus the establishment of the selling price of BBM products is determined by the Government.
Table V. SWOT Analysis Result to the Refinery and Petrochemical Businesses in Indonesia

Kepner Tregoe Problem Analysis

In this research, the Kepner-Tregoe Problem Analy- sis method is used without taking “situation analysis” into account considering the business issue as described as problems which are faced by PT. Kilang Pertamina Balikpapan are true and apparent as written in the “Business Issue” chapter, The business issue related to project delay which is comparison between Actual Progress vs. Plan Baseline. By using Kepner-Tregoe Problem Analysis, possible causes that contribute to delayed progress of RDMP RU V Balikpapan Project are:

  • Pandemic Covid-19
  • Inadequate Sub-Cont. Plan & Scheduling
  • Lack of Competence and Experience to handle project issues both technical & non-technical
  • Parallel Project, especially delay on the predecessor of Early Works Project
  • Financial Condition of CONTRACTOR

And the most possible causes are:

  • Pandemic Covid-19
  • Parallel Project, especially delay on the predecessor of Early Works Project
  • Financial Condition of CONTRACTOR

Fault Tree Analysis

The results of the root cause analysis from the Fault Tree Analysis will complete each other with the results from the Kepner-Tregoe Problem Analysis. Detail of Fault Tree Analysis (FTA) can be seen in Fig. 10. The methods through brain storming to determine several possible causes from Board of Management and Technical Experts such as ice Presidents and Managers as Subject Matter Expert (SMEs), who have comprehensive knowledge and extensive experience, with the capabilities and management view including authorization for running the project in creating Fault Tree Analysis. There are seven Subject Matter Experts as shown in Table VI that were involved in determining root cause analysis in RDMP RU V Balikpapan Project related to delayed progress, which is currently occurring.

Fig. 10. Fault tree analysis on delayed progress of RDMP RU V Balikpapan project.

No. Subject matter expert (SMEs) Division Job description
1. VP construction Balikpapan Construction Responsible to direct and coordinate for construction Balikpapan and keeping the progress not be delayed
2. Manager construction OSBL Construction Responsible to manage construction activity and its progress in OSBL area
3. Act. manager construction ISBL area-1 Construction Responsible to manage construction activity and its progress in ISBL area
4. VP system completion System completion Responsible to direct and coordinate for pre-com and commissioning to ISBL, OSBL, Offsite and Lawe-Lawe area
5. Manager OSBL–Offsite & Lawe-Lawe System completion Responsible to manage for pre-com and commissioning to OSBL-Offsite & Lawe-Lawe area
6. VP finance Finance Responsible to direct and coordinate for finance of PT. Kilang pertamina Balikpapan
7. Manager corporate finance Finance Responsible to manage for corporate finance matter, such as project financing
Table VI. The List of Subject Matter Experts (SMEs) to Determine Root Cause Analysis

Fault tree analysis on the delayed progress of RDMP RU V Balikpapan Project is shown in Fig. 10.

Based on the result of FTA in Fig. 10, the root cause of problems is divided into two categories, consisting of immediate causes and basic causes. Table VII. SME’s recommendation for the root cause of the problem is shown in Table VII.

Root cause of problem Recommendation
Immediate causesDelayed progress of RDMP RU V Balikpapan Project due to: Inadequate Sub-Cont. Plan & Scheduling Unplanned Change Scope/Additional Works Late Clause Amendment in Contract to the adjustment Unnecessary advance complete construction works Recommendations could be taken: Instructing CONTRACTOR to add sub-contractor so that manpower and required equipment for executing works at site are supporting the target schedule Expediting Change Management Procedure to proceed the change order to be paid and limiting Change Order to CONTRACTOR to prevent scope creeping Starting to proceed clause amendment for milestone payment to the Contract EPC ISBL OSBL RDMP RU V Balikpapan from original portion 60% Progress 40% milestone become 80% Progress 20% milestone. Starting to proceed clause amendment for percentage construction vs commissioning from 45% construction 5% commissioning become 49% construction 1% commissioning. System Completion to implement Flawless Sub System Method for Pre-Commissioning & Commissioning. System Completion to implement Skyline/Backward Method from downstream to upstream
Basic causes: Inadequate scheduling for early works Inadequate/Immaturity FEED Contract Incomplete Administration Document Force Majeur (unpredictable) Covid-19 Incomplete/Improper Result Const. Works Recommendation could be taken: Managing Interface & Integration Plan between Early Works Project and Main EPC ISBL OSBL RDMP RU V Balikpapan Project through dashboard system include the timeline and actual progress Applying Cold Eye to re-verification and re-validation FEED Contract and Workshop Joint Review FEED Contract to address the gaps FEED shall be further taken during EPC Execution Stage. Establishing agreed procedure and providing dashboard system to monitor compleness of administration document for payment purpose. Proposing Covid-19 as considerations to Force Majeur events to the stakeholders and sponsor, so that the rebaseline schedule as the final consolidation can be agreed with CONTRACTOR
Table VII. SME’s Recommendation for Root Cause of Problem

Alternative Solution for Business Issue

The brainstorming method is conducted to determine several alternative solutions by involving Subject Matter Experts as decision maker in RDMP RU V Balikpapan Project, where there are alternatives solutions from the root cause problem and considering to recommendation which have been determining on previous chapter. Table V presents the alternative solutions for root cause problem as shown in Table VIII.

Root cause problem Alternative solutions
The delayed progress of RDMP RU V Balikpapan project 1. Terminate the current EPC contractor joint operation (JO) SHRP and appoint new EPC contractor to continue and to accomplish remaining works until operational acceptance & final acceptance for the project can be achieved2. Takeover scope of CONTRACT which under-performed, or CONTRACTOR has delivered officially through a letter that CONTRACTOR are not able to execute a particular scope of work and asking descoping works from CONTRACT to PT. Kilang Pertamina Balikpapan, so that OWNER is requested to do the works3. Appoint new contractor to work together with EPC ISBL OSBL RDMP RU V Balikpapan without any deduction to the existing contract EPC ISBL OSBL RDMP RU V Balikpapan
Table VIII. Alternative Solutions for Root Cause Problem

The project cost of three alternative solutions above can be seen in Table IX, where the reference of the project cost is estimation from remaining works shall be completed, the project cost has been realized and with the basis cost estimation which is used during Bidding, EPC ISBL OSBL RDMP RU V Balikpapan Contract.

Alternative solutions Project cost Reference Remarks
Terminate the current EPC contractor joint operation (JO) SHRP and award new EPC contractor USD 954 million Cost estimation from project cost has been realized and with the basis cost estimation which is used during bidding EPC ISBL OSBL RDMP RU V Balikpapan contract with the inflation estimation augmented Contract termination cost and award new EPC contractor for remaining works
Takeover scope of CONTRACT for remaining works under performed or descoping from CONTRACTOR USD 3.3 million Cost estimation from remaining works shall be completed with rough estimation from project control team (Cost estimator) Takeover cost for remaining works. Total spent cost will be deducted to EPC main contractor
Appoint new contractor to work together with EPC ISBL OSBL RDMP RU V Balikpapan without any deduction to the existing contract EPC ISBL OSBL RDMP RU V Balikpapan USD 1.1 million Cost estimation from remaining works shall be completed with rough estimation from project control team (Cost estimator) with notes only to Service (Man hours and equipment/tools) Appoint new contractor cost which is being extra cost for supporting remaining works along with the main contractor. Total spent cost will not be deducted to EPC main contractor
Table IX. The Project Cost of Three Alternative Solutions for Root Cause Problem

In decision-making, the most critical and relevant criteria that influence the decision analysis must be selected to determine the best alternative solutions. Using brainstorming methods with several Subject Matter Experts (SMEs) to define the criteria for decision-making to select the best alternative solutions. SMEs decided to use (5) five criteria in selecting the best solution, which comprises Schedule, Cost, Complexity, Bureaucracy, and Regulation, as shown in Table X. Criteria of Schedule are the main criteria and mandatory requirements for each alternative solution. Acceptable schedule with the impact to Target Operational Schedule of RDMP RU V Balikpapan Project more than 2025 will be rejected because it will totally change the last project charter, and Economic Calculation for the last Final Investment Decision has been made.

Criteria Description
Schedule All schedule required for implementation of the selected best alternative solution shall not more than 2025 as the last operational of gasoline block process units
Cost All cost required for implementation of the selected best alternative solution such as project cost, and other cost such as overhead cost
Complexity The complexity for the works to implement the selected best alternative solution
Bureaucracy Procedure and official administration for approval to authorized person
Regulation Regulation for the CONTRACT EPC ISBL OSBL RDMP RU V Balikpapan and sponsorship agreement with lenders, also PERTAMINA regulation and procedure
Table X. SME’s Criteria Selection for Alternative Solutions

Analytical Hierarchy Process (AHP)

Pairwise comparisons between the above criteria and sub-criteria were delivered through a questionnaire dedicated to the selected respondents to be filled with assessment on each comparison. Pairwise questionnaire of criteria is shown in Table VI.

Meanwhile, pairwise questionnaire of alternative solutions is shown in Fig. 12. Consistency Ratio in this research, there are two categories of consistency ratio calculation consisting of pairwise comparison Level-1 (criteria) as shown on Table XI and Level-2 (alternative solution) as shown on Table XII.

Question: Which of the following criteria do you think is more critical for selecting best alternative solutions to resolve delayed progress of RDMP RU V Balikpapan Project
Criteria ←Pairwise Numerical Rating→ Criteria
Schedule 9 8 7 6 5 4 3 2 1 2 3 4 5 6 7 8 9 Cost
Schedule 9 8 7 6 5 4 3 2 1 2 3 4 5 6 7 8 9 Complexity
Schedule 9 8 7 6 5 4 3 2 1 2 3 4 5 6 7 8 9 Bureaucracy
Schedule 9 8 7 6 5 4 3 2 1 2 3 4 5 6 7 8 9 Regulation
Cost 9 8 7 6 5 4 3 2 1 2 3 4 5 6 7 8 9 Complexity
Cost 9 8 7 6 5 4 3 2 1 2 3 4 5 6 7 8 9 Bureaucracy
Cost 9 8 7 6 5 4 3 2 1 2 3 4 5 6 7 8 9 Regulation
Complexity 9 8 7 6 5 4 3 2 1 2 3 4 5 6 7 8 9 Bureaucracy
Complexity 9 8 7 6 5 4 3 2 1 2 3 4 5 6 7 8 9 Regulation
Bureaucracy 9 8 7 6 5 4 3 2 1 2 3 4 5 6 7 8 9 Regulation
Table XI. Pairwise Comparison
Question: Based on Criteria "Schedule, Cost, Complexity, Bureaucracy, and Regulation", Which one of the following alternative solutions do you think is the most preferable to recover delayed progress of RDMP RU V Balikpapan Project
Alternative Solutions ← Pairwise Numerical Rating → Alternative Solutions
Terminate Contractor and Award New Contractor 9 8 7 6 5 4 3 2 1 2 3 4 5 6 7 8 9 Takeover Scope by PT. KPB
Terminate Contractor and Award New Contractor 9 8 7 6 5 4 3 2 1 2 3 4 5 6 7 8 9 Appoint New Contractor to Workwith EPC Main Cont
Takeover Scope by PT. KPB 9 8 7 6 5 4 3 2 1 2 3 4 5 6 7 8 9 Appoint New Contractor to Workwith EPC Main Cont
Table XII. Pairwise Quest. of Alt.

Modelling of Analytical Hierarchy Process

Synthesize the result to determine the best alternative solutions: Matrix of Criteria (Fig. 12) Matrix of Alternative Solution (Fig. 13)

Development Priority Ranking

By using the priority vector of solution criteria (Level-1) in Fig. 12, and the priority vector of alternative solution (Level-2) in Fig. 13, the next step is to make priority ranking in the structure a hierarchy based on the weight of all alternatives and criteria, that shown in Fig. 11.

Fig. 11. The structure and hierarchy of the AHP model.

Fig. 12. Priority vector for solution criteria (Level-1).

Fig. 13. Priority vector for alternative solutions (Level-2).

Based on the weights of all alternatives and criteria in Fig. 14, Regulation gets the highest score in the priority ranking of criteria (final score 31%) because regulation related to the CONTRACT about termination and sponsorship agreement which are not allowing PT. Kilang Pertamina Balikpapan assigns or novate any right or obligation under, nor amend, vary, or terminate any term of the EPC Contract except with the prior consent of the Lenders.

Fig. 14. The weight of all alternative and criteria.

The next step of the AHP method is to calculate the ranking of alternative solutions to select the best alternative solution. The ranking of alternative is calculated by multiplying the priority vector matrix of the alternative solution (Level-2) in Fig. 13. with the priority vector matrix of the solution criteria (Level-1) in Fig. 12. Calculation details of alternative ranking is shown in Fig. 15.

Fig. 15. Power supply readiness plan schedule.

R a n k i n g a l t e r n a t i v e = [ 0.07 0.08 0.7 0.69 0.23 0.23 0.07 0.09 0.69 0.68 0.24 0.23 0.08 0.69 0.23 ] × [ 0.26 0.24 0.1 0.09 0.31 ]
R a n k i n g a l t e r n a t i v e = [ 0.0773 0.6917 0.231 ]

From the results of the calculations above, an alternative ranking matrix is obtained, where the highest score from the matrix indicates the best alternative solution. Fig. 13. shows the selection of the best alternative solution from the result of alternative ranking.

Based on the weights of all alternatives and criteria in Table VII, the alternative solution of “Takeover scope of CONTRACT for remaining works by PT. Kilang Pertamina Balikpapan” acquired the highest score for 5 (five) of 5 (five) selected criteria that consist of schedule (score 70%), cost (score 69%), complexity (score 69%), bureaucracy (score 68%), and complexity (score 69%). From alternatives priority ranking calculation, “Takeover scope of CONTRACT for remaining works by PT. Kilang Pertamina Balikpapan” is the best solution.

Consistency Ratio

In this research, there are two categories of consistency ratio calculation consisting of pairwise comparison Level-1 (criteria) as shown on Table XIII and Level-2 (alternative solution) as shown on Table XIV. Table XVI shows Consistency Ratio of Pairwise Comparison “Criteria” (Level-1) meanwhile Table XVII shows Consistency Ratio of Pairwise Comparison “Alternative Solution” (Level-2).

Solution criteria Average point Solution criteria Average point
Schedule 5.86 Cost 0.17
Schedule 5.57 Complexity 0.18
Schedule 5.43 Bureaucracy 0.18
Schedule 0.19 Regulation 5.29
Cost 0.21 Complexity 4.7
Cost 5.0 Bureaucracy 0.2
Cost 5.71 Regulation 0.17
Complexity 0.15 Bureaucracy 6.43
Complexity 0.16 Regulation 6.14
Bureaucracy 0.17 Regulation 5.71
Table XIII. Pairwise Comparison of Criteria Solutions
Criteria Solutions Average points Solutions Average points
Schedule Terminate contractor & award new contractor 0.15 Takeover scope by PT. KPB 6.43
Schedule Terminate contractor & award new contractor 0.18 Appoint new contractor to work with EPC main cont. 5.43
Schedule Takeover scope by PT. KPB 5.86 Appoint new contractor to work with EPC main cont. 0.17
Cost Terminate contractor & award new contractor 0.17 Takeover scope by PT. KPB 6.0
Cost Terminate contractor & award new contractor 0.19 Appoint new contractor to work with EPC main cont. 5.14
Cost Takeover scope by PT. KPB 5.7 Appoint new contractor to work with EPC main cont. 0.18
Complexity Terminate contractor & award new contractor 0.14 Takeover scope by PT. KPB 7.0
Complexity Terminate contractor & award new contractor 0.17 Appoint new contractor to work with EPC main cont. 5.86
Complexity Takeover scope by PT. KPB 5.43 Appoint new contractor to work with EPC main cont. 0.18
Bureaucracy Terminate contractor & award new contractor 0.17 Takeover scope by PT. KPB 5.86
Bureaucracy Terminate contractor & award new contractor 0.2 Appoint New Contractor to work with EPC Main Cont. 5.0
Bureaucracy Takeover scope by PT. KPB 5.43 Appoint new contractor to workwith EPC main cont 0.18
Regulation Terminate contractor & award new contractor 0.17 Takeover scope by PT. KPB 5.86
Regulation Terminate contractor & award new contractor 0.18 Appoint new contractor to workwith EPC main cont 5.71
Regulation Takeover scope by PT. KPB 6.28 Appoint new contractor to workwith EPC main cont 0.16
Table XIV. Pairwise Comparison of Alternative Solutions
Criteria (Level-1) Row avrg. Weight sum Average value λmax CI CR
Step-1 Step-2 Step-3 Step-4 Step-5
Schedule 0.26 2.77 10.65 5.4 0.1 0.09
Cost 0.24 1.26 5.25
Complexity 0.1 0.32 3.2
Bureaucracy 0.09 0.28 3.11
Regulation 0.31 1.49 4.8
Table XVI. Consistency Ratio of Pairwise Comparison Criteria (Level-1)
Criteria (Level-2) Alternative solution Row average Weight sum Average value λmax CI CR
Step-1 Step-2 Step-3 Step-4 Step-5
Schedule Alt-1 0.07 0.21 3.0 3.05 0.025 0.048
Alt-2 0.7 2.08 2.97
Alt-3 0.23 0.73 3.17
Cost Alt-1 0.08 0.24 3.0 3.09 0.045 0.086
Alt-2 0.69 2.06 2.98
Alt-3 0.23 0.76 3.3
Complexity Alt-1 0.08 0.21 3.0 3.047 0.023 0.044
Alt-2 0.69 2.02 2.93
Alt-3 0.23 0.77 3.21
Bureaucracy Alt-1 0.08 0.25 3.1 3.08 0.04 0.077
Alt-2 0.69 1.97 2.85
Alt-3 0.23 0.8 3.3
Regulation Alt-1 0.08 0.24 3.0 3.1 0.05 0.096
Alt-2 0.69 2.05 2.97
Alt-3 0.23 0.77 3.34
Table XVII. Consistency Ratio of Pairwise Comparison Alternative Solution (Level-2)

Conclusion and Recommendation

Conclusion

Based on AHP Method, which has been conducted, take over scope of CONTRACT for remaining works by PT. Kilang Pertamina Balikpapan is the best alternative solution on how to recover the delayed progress of RDMP RU V Balikpapan Project whose score is 69.17% as shown on Table XV which considers Regulation as the most important criterion and it requires around USD 3.3 Million for the required remaining works to start-up Revamp Unit in terms of increasing capacity of RU V Balikpapan from 260 MBOPD to 360 MBOPD which covering:

Alternative solution Final score Rangking
Terminate contractor & award new contractor 7.73% Third
Takeover scope by PT. KPB 69.17% First
Appoint new contractor 23.1% Second
Table XV. The Selection of the Best Alternative Solution
  1. Power Supply Readiness
  2. Cooling Water Readiness
  3. Steam Readiness
  4. IA/PA/N2 Supply Readiness

Recommendation

For required works as mentioned in the conclusion, here are the following main readiness including its timeline which are required:

  1. Power Supply Readiness, Fig. 15 shows the readiness timeline for the power supply.
  2. Cooling Water Readiness, Fig. 16 shows the readiness timeline for the cooling water.
  3. Steam Readiness, Fig. 17 shows the readiness timeline for the steam.

Fig. 16. Cooling water readiness plan schedule.

Fig. 17. Steam readiness plan schedule.

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